Accelerate employee performance by at least 2 times within a month using 8 principles of flow building.
Implementing the tool will enable:
✓ Aligning the speed of production of goods or services with customer requirements
✓ Organizing single-piece flow production
✓ Synchronizing the pace of production and sales
✓ Embedding Quality INTO the PROCESS, thereby reducing defects and increasing productivity
Day 1 10:00-17:00
"Toyota's TPS House", "Flow", "Concept of Balanced Flow"
Flow principles.
Exercise-game "Takeoff", Round 1
"Principles of Flow Construction", "Principle No. 1 – Production in Accordance with Takt Time". Concept of cycle time and takt time.
Exercise "Calculating Takt Time"
"Principle No. 2 of Flow Construction – Developing Continuous Flow Wherever it
is Possible".
Exercise "Detect and Eliminate Waste", using 5S, Yamazumi, and other tools.
Review of homework for the "Quality Management" module.
"Principle No. 3 of Flow Construction – Single Piece Flow Production"
Exercise "Single Piece Flow". Goal – show that production time is less with single piece flow than with batch work.
Day 2 10:00-17:00
Practical experience on a live production.
"Principle No. 4 of Flow Construction – Use of Standard Minimum Inventory"
Exercise: Calculate the Size of Standard Minimum Inventory
"Principle No. 5 of Flow Construction – Use of "Supermarket" Systems in Areas with Possible Interruption".
Exercise Create Supermarkets in Production
"Principle No. 6 of Flow Construction – Use of FIFO Systems in Areas with No
Probability of Interruption".
Exercise: Practical Application of the Principle. Create an Error-proofing System.
"Principle No. 7 of Flow Construction – Balanced (Leveled) Production".
Exercise: Breakdown the Production Schedule
"Principle No. 8 of Flow Construction – Pull Production".
Exercise-game "Takeoff", Round 2. A holistic view of the pull process.
Exercise-game "Fan Production". Practical application of 8 principles in
fan production.
Homework
4 weeks after the training
Implementation of techniques in your company, completion of homework.
Weekly Zoom meetings with the group and mentors or individually*